BC-CM24301
Roll End Tuck Front Mailer
The classic e-commerce mailer — no tape needed, full-bleed interior printing, ships flat.
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Corrugated Mailer Boxes · BC-CM24304
Insert Options for Any Box We Make
The insert is specified with the box, not bought separately — this page explains the options so you can choose the right one when we quote your packaging.
- Designed before the box, so the box is sized around the product
- Cavity cut from your CAD or a 3D scan, not a stock shape
- Plastic-free alternatives where EU packaging rules require them
- Drop-test validated before mass production
How customization works · We reply to every enquiry within 24 hours.
- Specified as
- Part of your box quotation, not a separate purchase
- Types
- Corrugated, moulded pulp, EVA, PET, flocked
- Tolerance
- ±0.5 mm on product cavity
- Plastic-free
- Moulded pulp and paper honeycomb options
- Design input
- 3D scan, CAD file or a physical sample
- Validation
- Drop and vibration test reports on request
Product Details
Transit damage is almost always an insert problem rather than a box problem, because damage happens when the product touches a wall. So we design the insert first: we model your product's fragility, then hold it clear of every face. The box is built around that.
This is why we quote inserts as part of a packaging programme rather than as a line item you source on its own. Once we know what the box has to carry, the choice below is a deliberate trade between cost, protection and recyclability — and it is the single decision that moves damage rates most.
Protective Inserts & Trays FAQ
- Do you supply inserts separately from the box?
- We specify the insert as part of a box quotation rather than as a standalone purchase, because the cavity, the board grade and the box dimensions are decided together. If you already have a box from another supplier, send us its internal dimensions and we will tell you honestly whether a retrofit insert is worth it.
- Why do most transit damages come back to the insert?
- Because damage is usually caused by the product touching a box wall. A correctly designed insert holds the item away from every face, which is why we model fragility before choosing a material.
- What are the plastic-free options?
- Moulded pulp and paper honeycomb replace EVA and PET in most applications, which matters where EU packaging rules push towards mono-material fibre packs.
- Do you validate the insert before mass production?
- Drop and vibration test reports are available on request, run at your actual gross weight rather than a nominal figure.
Get Price for This Product
Your enquiry reaches an engineer, not a mailbox. Send dimensions and target volume and you get a structure recommendation and a quotation — no obligation.
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BC-CM24302
Regular Slotted Shipping Carton
Export master cartons sized to your retail packaging and shipped in the same container — so the box that protects your order is engineered with it, not sourced separately.
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BC-CM24303
Subscription Mailer Box
Retail-grade print on a shipping-grade box, with die-cut inserts holding every item in place.
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Ready to package your product?
Send us your product dimensions and target volume. You will get structural advice, a dieline and a firm quotation within 24 hours — no obligation.